A pharmaceutical company specializing in the production of medications faced challenges with the labeling of their glass vials, which are crucial for ensuring the traceability and authenticity of their products. Traditional labeling methods like ink printing were prone to smudging, fading, and were not durable enough for long-term storage. To enhance the precision and longevity of their vial labeling, the company implemented Scantech Laser’s advanced glass vial laser marking technology.

Challenges

• Durability of Markings: Traditional ink labels were prone to degradation over time, leading to unreadable product information, which is critical in pharmaceutical applications.
• Accuracy and Precision: Manual or semi-automatic labeling methods often resulted in misalignments and inconsistencies, impacting readability and scanability.
• Regulatory Compliance: Compliance with stringent global pharmaceutical regulations required high-quality, permanent marking for traceability and anti-counterfeiting measures.
• Production Efficiency: The need for high-speed labeling to keep up with the mass production of vials without compromising the quality of the markings.

Solution

Scantech Laser introduced its ProMark Glass Vial Laser Marking System, designed to address the specific needs of pharmaceutical vial labeling with high precision and efficiency. The system features included:

• Permanent Markings: The laser system provided non-erasable markings that are resistant to chemicals, temperatures, and handling, ensuring long-lasting legibility.
• High Precision: Laser marking offered unmatched precision in vial labeling, producing clear, consistent, and accurately aligned text and codes.
• Compliance with Regulations: The laser markings met international pharmaceutical standards for traceability and authenticity, aiding in compliance efforts.
• Automated System: The fully automated system integrated seamlessly into existing production lines, increasing throughput and reducing errors.

Results

• Increased Durability: Markings on the glass vials were permanent, surviving harsh environments during shipping and long-term storage.
• Improved Accuracy: The precision of laser marking ensured every vial was correctly labeled with legible and scannable information.
• Regulatory Adherence: The company met all necessary regulatory standards, enhancing product traceability and security.
• Enhanced Production Speed: The introduction of automated laser marking technology significantly sped up the production process, enabling the company to mark thousands of vials per hour with minimal downtime.

Conclusion

Scantech Laser’s Glass Vial Laser Marking solution transformed the pharmaceutical company’s approach to vial labeling. By switching to laser marking, they achieved a superior level of precision, durability, and efficiency. The markings are not only permanent but also compliant with global health regulations, ensuring traceability and reducing the risk of counterfeit products. This technology allowed the company to enhance its operational efficiency and maintain the highest standards of product safety and quality.